Mini excavators or compact excavators are the most useful machine. This small machine is used in many job sites because of its flexibility. The common applications of mini excavators are digging, drilling, and handling. Due to its flexibility and small size, this machine is used in many industries. These include demolition, farming, and construction industries.
So each machine owner must inspect the machine regularly if there is any problem or dust in the machine. Then the owner must clean it as soon as possible to keep it working in better condition.
This blog will explain some professional tips to clean your mini machine. So let’s dive into the sea of tips to make your HIXEN Mini Excavator look better and perform better!
15 TIPS FOR MINI EXCAVATOR MAINTENANCE
Though the mini excavator is small, as the name suggests. It also has less weight, but it comes in different styles. So it is necessary for you to understand the process of cleaning this machine. Let’s explore 15 tips for the proper cleaning of a mini excavator:
1. TRAIN YOUR OPERATORS EFFECTIVELY
To keep the machine working in better condition, operators need to get training. So each company must train the operator in a better way. An operator must have enough training to analyze any issue in the machine. Also, he has the skills to overcome such problems by maintaining the machine.
So companies ask the operator to get tough training for the maintenance process. Also, the operator needs to check engine issues, missing parts, and filter issues. It is only possible only when the operator has better training. A trained operator can save time, effort, and money, which may require a costly repair.
2. FOLLOW A ROUTINE MAINTENANCE SCHEDULE
Once you get enough training in machine operation and maintenance, now is the time when you need to maintain the machine regularly. This way, you have a better idea about the condition of the machine.
So you should schedule maintenance of the machine if you need to learn how to maintain it. Then it is better to get an idea from the manual. So you will know about the recommended services and much more.
The following are the intervals of regular maintenance:
Daily:
You need to check the fluid level daily. Also, you should check connections, grease, and attachment.
Weekly:
It would help if you greased the machine ring weekly. Also, it would be best if you analyzed the track tension and belt weekly.
Every six months:
It is always suggested to hire a professional to inspect your machine after six months. Hiring a certified professional ensure you that there will be no problem in the future.
Every two years:
If your machine needs more maintenance, that takes time. Then it is good to perform it after two years. This maintenance may belong to the cleaning of injectors.
3. EXAMINE THE HYDRAULIC CYLINDERS
It is necessary for the operator to check the machine before use. It is a better way to keep the machine in better condition. Also, it prevents accidents and injuries on the job site. Plus, this inspection gives you an idea about missing bolts and connections.
First, you need to check the hydraulic cylinder before the operation. This system helps to use the machine’s attachment. So it is necessary to keep this system working properly. It is always suggested to check rods and seals. Also, you need to check if there is any sign of damage.
4. INSPECT THE ATTACHMENT
After checking the hydraulic system, you need to check the attachments. So make sure to check the coupler and attachments. It will give you an idea about the damaged parts. So you can minimize maintenance costs and prevent accidents. Check if the arm shows rust or damage. If yes, then try to fix this issue as soon as possible.
5. OPEN THE SIDE COVER
Open the side cover and check what you need to repair in it. Check the hydraulic system, tubes, plugs, and hoses. Make sure to check for any breaks and leaks. Also, you should check the hydraulic fitting and repair any leaks.
6. INSPECT THE FUEL WATER SEPARATOR
Make sure to check the fuel water separator for water traces in the machine’s fuel. This separator is different in all models of mini excavators. Some machines have separators with a bowl of red rings. So check whether the ring is floating or not. If yes, then there are water traces in the fuel.
7. CHECK THE COOLING SYSTEM
When you are checking the side cover, make sure to check the cooling system. Also, check all leaks, faulty hoses, and debris. If there is present debris, make sure to remove it and repair all leaks. Then keep the coolant system according to the recommended level.
8. GREASE SPINDLE POINTS
Greasing the spindle points is a cost-effective tip. So make sure to grease the arm, bucket, and other points. It speeds up the machine and makes it perform better. Also, daily greasing avoids damage and wear and tear on the machine.
9. EXAMINE THE ENGINE COMPARTMENT
Once you check the side cover and grease the points. Now is the time to check the engine parts and lift the cover. Make sure to check and remove if there is any debris. Then check the oil cap and tight it if loose. Also, check all belts for engine attachments. If the belts are damaged, repair them as soon as possible.
10. CHECK FUEL LEVELS
Another tip is to check the fuel level in your machine’s engine. Make sure that the engine and hydraulic fuel are on the suggested level. If the level is less, it can only cause damage. So it is necessary to check the manual for the recommended fuel level.
11. CHECK AIR FILTERS
Make sure to check the air filters regularly or weekly. If there is any problem with the filter, replace it as soon as early. While if you have to use the machine on the dusty site. Then make sure to replace the filter more often.
12. EXAMINE THE TRACKS
Check out all tracks for any damage and rocks. If possible, remove all debris and replace tracks in case of more damage. Always check the right tract tension and adjust it. If you have to use the mini machine on rough surfaces. Then make sure to check the track daily.
13. INSPECT THE CABIN
After you check all the parts and areas of the machine. Now is the time to check the cabin of the machine. Fix the issue as soon as possible to ensure operator safety. During checking the cabin, perform the given below steps:
- Check out any loose bolts and other falling objects.
- Check all damaged switches and replace them as early as possible.
- Make sure to check and clean the enclosed cab.
- Clean all mirrors and avoid cracks.
- Remove all debris from the machine floor and cabin.
14. USE TELEMATICS
For the maintenance of mini excavators, the better way is the use of telematics. It is the latest technology that helps to check the machine’s activity. So if there is a need for repair, this technology alerts the operator. Also, this technology allows the operator to check the maintenance record. So it gives the operator an idea of which components were checked last time.
The Telematics system has a screen present in the cab. So it alerts the operator about any issue. Also, this technology provides alerts about the planning and maintenance schedule.
15. YOU MUST TAKE CARE OF YOUR FEET
Many machines come with rubber tracks. However, these tracks are not able to fix. So it is necessary to keep tracks in good condition. Also, you should check all the guidelines present in the manual. So these tips will keep the track in the right condition for a long time. Make sure to avoid any bumps and drive at an obstacle.
Otherwise, it may cause stress and damage the machine. Also, if possible, keep all tracks on the same level. Avoid sharp turns of the machine. Also, avoid turning on the same track because it can cause rubber stretching.
Conclusion:
As HIXEN mini excavator is the most essential machine in each project. So the maintenance and cleanliness of this machine is important. To keep your machine in better condition to perform better, you need to clean it. This way, you can promote the safety of the job site and minimize downtime.
Moreover, regular machine maintenance can increase efficiency. Also, it enhances the performance of the machine. So you can complete the task in less time but with accuracy. Also, a maintained and clean machine minimizes the chances of accidents.
Suppose you have to replace tracks while maintaining the machine. Then it is always suggested to use a grease gun. It may either be manual or electric. This gun is present in the spare parts of the machine. So make sure to get help from a professional to replace tracks!
