Mini excavators are famous machines in job sites. Whether you have to use this machine for construction or destruction, it will always give better results and perform all tasks with ease.
But having a machine and operating it is not enough. You also need to maintain the machine to increase its performance. Among all other parts, rubber tracks are the main parts. So these need more maintenance.
With time, tracks can wear out. So it is necessary to replace them. Maybe you should consider replacing the process with a challenging one. But you can make this process easier with the right tools. Therefore, we are going to discuss some steps to replace rubber tracks. So read this guide and learn how to replace the rubber tracks of a HIXEN mini excavator!
Step By Step Guide To Replace Rubber Tracks On A Mini Excavator
Mini excavators or compact excavators are the best alternative to traditional machines. Due to their small size, these machines are perfect for small areas. That is why these are useful for construction, landscaping, and other projects.
Though these are versatile machines and easy to move, many industries consider mini excavators an essential tool.
However, this small machine, regardless of versatility, needs maintenance. This way, you can keep the machine in good working condition. Among all other aspects, one major is the replacement of rubber tracks. This is because tracks may undergo wear and tear.
Now, the question is how to replace tracks. It is not a simple task, but it is not so challenging. You can do it by considering the following steps:
Step 1: Safety First
Before you start any maintenance process, make sure to consider safety. The following are tips to ensure safe track replacement:
- Use PPE such as goggles and gloves
- Proper light for clear visibility
- Use durable stands to keep the machine in an elevated position
- A durable hydraulic jack for machine lifting
- An even surface to replace the track
- Important tools and equipment such as gauges, sockets, and wrenches
- The new track fits better with the machine’s size and features
Step 2: Prepare Your Mini Excavator
Before you start the replacement process, make sure to keep the machine in a stable position. Here is how to prepare your machine:
Turn Off The Mini Excavator
Make sure to completely turn off the machine. Also, remove the key from the ignition.
Lift The Undercarriage
Make sure to lift the undercarriage using a hydraulic jack. You may also use a built-in lifting mechanism in the machine. After lifting, keep this position using blocks.
Release Track Tension
Make sure to release the track tension using an adjuster. This way, installing a new track and removing the old track will be easy.
Step 3: Remove The Old Tracks
After preparing the machine, it is time to remove the old rubber track. Here is how to do so:
Release The Track Tension
Suppose you did not do it in the previous step. Then, do it now by loosening tension bolts to make the removal process easier.
Remove The Track Nuts And Bolts
Now, you have to remove track nuts and bolts. For this, you can use the right tools, such as sockets and wrenches. Then, keep these parts to use to install a new track.
Slide Out The Old Tracks
After the removal of nuts and bolts, it is time to slide out the track. Make sure to do it with care to avoid any damage.
Inspect The Undercarriage
After sliding off the old track, it is time to check undercarriage. Make sure to check rollers, sprockets, and idlers if there is any damage to these parts. Then, make sure to replace them to avoid any further damage.
Step 4: Install The New Rubber Tracks
After removing old tracks, it is time to install the new track. However. Every mini excavator brand has different rubber tracks. You can check the 12 Mini Excavator Brands that are worth checking. Here is how to install the tracks on different sizes of excavators:
Position The New Tracks
Make sure to position the new tracks on the idler and sprocket wheels. Also, ensure the right alignment of tracks in the undercarriage.
Reattach The Track Nuts And Bolts
Now you have to reattach the nuts and bolts in idlers and sprockets. Make sure to tighten them according to manufacturer guidelines. This step is necessary to avoid damaging the track.
Adjust Track Tension
It is time to adjust track tension. For this, you can check the manufacturer’s manual. Correct adjustments include tightening and loosening of nuts. This way, you can keep the right tension in the track.
Step 5: Test The New Tracks
Once you have installed new tracks, don’t start using them. Make sure to test the new track. It helps you to know whether the tracks are installed correctly. Here is how to do it:
- Make sure to lower down the machine back to the ground. For this, you have to use a jack or lift mechanism. Then, you can remove the wooden blocks.
- Now start the engine and run tracks in forward and backward positions. This way, you get an idea of whether tracks are working correctly or producing noise.
- Make sure to run the machine at a slow speed. This way, you come to know if the tracks are working smoothly.
- In the end, check for any misalignment or extra noise.
Step 6: Final Inspection And Maintenance
Once you test the working of new rubber tracks, it is time for the final inspection and maintenance of the tracks. Here is how to do it:
- Make sure to check all parts of the tracks. These include idlers, sprockets, and tension adjusters. This will give you an idea about any wear and tear. So you can replace the track or damaged parts.
- Ensure to apply grease to the joints and pins of the tracks. It can keep rubber tracks lubricated.
- Make sure to check the tension of the tracks. If there is a need, then adjust the tension.
- Reconnect the battery and test the drive of the machine. It will assure you that the machine is working with peak performance.
Conclusion:
We have gone through the steps of replacing rubber tracks. So you can make this process easier with the right tips.
As we know, rubber tracks are a crucial part of mini-machines. But their maintenance is also necessary. The main factor in maintaining tracks is their replacement. This way, you can increase the lifespan of tracks. Also, it can increase performance and productivity.
After following the above steps, you can not only replace tracks. But it will also save you money, which you need for further maintenance. You can even Contact Us to get the services of replacing these rubber tracks from your excavators.
While if you don’t have time to replace tracks. Then, it is good to consult a professional. Ask the expert to replace the tire and install a new one. So you can protect your machine from further wear and tear.
FAQs:
Why Should I Replace The Rubber Tracks On My Mini Excavator?
Rubber tracks are necessary for the smooth functioning of the machine. But these tracks may undergo damage or wear and tear. So, in such a case, it is necessary to replace rubber tracks. This way, you can prevent your machine from damage.
How Often Do I Need To Replace The Rubber Tracks?
The duration to replace tracks is based on some factors. These include the type of surface on which you work and the quality of tracks. On average, base tracks have a lifespan of 1,000 to 2,500 hours.
Can I Replace The Tracks Myself, Or Should I Hire A Professional?
Suppose you are an experienced operator. Then, you can replace the track. But if you don’t have expertise in replacing track. Then, it is good to hire a professional to perform this task. The experts have the right skills and equipment to do so.
What Tools And Equipment Do I Need For The Replacement Process?
The tools you need to replace the track are based on the model and design of the machine. Some common tools are tension gauges, track presses, gloves, goggles, and pry bars.
How Long Does It Take To Replace The Rubber Tracks On A Mini Excavator?
The time for track replacement is based on some factors. These include the experience you have, the type of machine, and arising issues. On average, it takes a few hours to replace the track.
Can I Use Aftermarket Tracks, Or Should I Stick With OEM Tracks?
Aftermarket tracks are affordable. So these are the best alternatives with excellent performance. But make sure to find aftermarket tracks with high quality. Also, ensure that these are compatible with your machine.
