Compact diggers are also called mini excavators. These are small but versatile machines. That is why these are useful in all construction sites. Plus, compact diggers are helpful for landscaping projects. The reason for their vast use is reliability and efficiency.
But it does not mean these machines don’t undergo fault. These may be prone to faults and damages. As a result, their performance decreased.
What types of issues a compact digger can undergo? It is the main question that may come to many minds. So, we are going to discuss five major faults or issues. So, understanding these issues before buying HIXEN excavators will help you maintain the machine. This way, you can get smooth operation.
Common Problems of Compact Diggers With Fault Analysis
Compact diggers can undergo the same problem as large excavator undergoes. So, the maintenance and repair needs are also the same. Otherwise, your machine may become damaged. As a result, it may cause delays to your construction projects.
Now is the time to discuss some common problems of compact diggers. So you will get an idea of which type of maintenance plan you should follow. You will also know how to avoid such problems in the future. So let’s start with:
1. Track Tension:
The major problem that mini excavators face is track tension. Suppose you want to keep your machine in good condition. Then, it is better to adjust the track in the right way. Otherwise, loose track will cause tension and make it difficult to move. As a result, it may undergo wear and tear.
Moreover, many operators don’t focus on track tension. So, if you don’t focus on this factor, then it will cause loose tracks that may undergo damage. As a result, it will cause unnecessary delays and downtime. So, you will need to stop the machine to install a new track.
A tight track may put pressure on its components, such as sprockets and idlers, so it can easily wear out; in such a case, you also need to replace the track.
Therefore, it is recommended to follow manufacturer guidelines. Also, make sure to check track measurements to ensure the track tension is proper. Commonly, excavators use rubber tracks. So you need to adjust these tracks regularly. This way, you can increase the lifespan of tracks and their components.
2. Leakage:
Another major issue of mini excavators is oil leakage. This is a common problem in all types of machines, either small or large. Therefore, continuous oil leaks cause low oil levels. As a result, it will cause your machine to fail. So, make sure to check the oil level daily to avoid low oil levels.
3. Overheating:
No doubt, it is among the major problems of mini excavators. Overheating is caused by many reasons, such as continuous use of the machine for many hours. So make sure to check the following things:
Coolant Temperature
Check the coolant and its temperature. If there is any problem, replace it as early as possible.
Check For Air Locks
Commonly, particles or dust stick to the airlocks. So, you must check for air locks and remove particles to avoid overheating.
Change The Thermostat
When you notice a sudden increase and decrease in coolant temperature, it means the problem lies in the thermostat. In such a case, check the manual to replace the thermostat. You may also hire a technician to replace the thermostat.
4. Do Not Grease All Pins And Bushings:
Greasing of all pins and bushings is important on a daily basis. You may often forget to do so, which may cause issues in your machine. So, make sure to check the manual to identify grease points. Also, check the quantity, grade, and quality of grease.
Moreover, it is better to mark the less clear grease areas. These may be bearings or any other to allow each operator to grease this area.
When you are greasing pins, take care of quantity. Overgreasing may also cause a problem with your machine. Commonly, 1-3 grease shots are enough. More than this will cause environmental hazards and waste of money.
5. Low Power Is The Common Problem Of Mini Excavators:
Another major problem is the low power of the mini excavator. So you have to consider some factors to improve the low power. Make sure to check air and fuel filters. This way, you will get an idea about any cause of lower power.
Suppose you notice any issue in such areas. Don’t wait and solve it as soon as possible. You may also contact a professional to fix the issue.
Another reason for low power is the cycle time of the machine. So the technician can determine the time the arm and bucket take to move.
Why Is Fault Analysis Important For Mini Diggers Efficiency?
Fault analysis is a process that ensures the reliability, safety, and efficiency of the machine. This process covers the examination of problems to unlock their causes. So, it helps industries to address all issues instead of just treating them.
Moreover, fault analysis is an important approach to reduce downtime. Also, it can reduce costs and increase safety and performance.
Let’s discuss some other benefits of fault analysis. This way, you will know how you can improve the performance of your machine:
Identifying Root Causes
Fault analysis can help to identify the root cause of the problem. This process not only addresses instant symptoms. But it can uncover different issues that you must consider. This way, you can prevent your machine from possible issues.
Minimizing Downtime
In many industries, there is the issue of downtime. The major cause of this downtime is the failure in equipment. As a result, it requires costly solutions to reduce downtime. At the same time, fault analysis is the best way to diagnose a problem. Also, it provides a fast repair system and reduces downtime.
Cost Savings
Using fault analysis, industries can pinpoint the main cause of the issue. This way, industries don’t need to invest extra money in repairing or replacement. As a result, it can save costs and make machines efficient.
Improving Safety
Faults in the machine may cause safety risks. So here, fault analysis can help to identify all issues and risks. This way, the operator can plan better safety measures. Also, it can increase safety and decrease the risk of accidents.
Enhancing Reliability
Fault analysis can increase the reliability and performance of the machine. This process can address all faults with their root causes. Also, it can prevent failures. As a result, it improves the longevity of the machine and system.
Optimizing Processes
Fault analysis is a useful process in many industries. It helps industries to reveal inefficiencies in the system. It also helps to identify the issue. So industries can improve operation and productivity, which reduces waste.
Data-Driven Decision Making
Fault analysis is based on data to make the right decision about the identification of issues. Due to this approach, industries can make an effective decision.
Continuous Improvement
Fault analysis is a major part of continuous improvement. It allows industries to overcome failures. Also, it helps industries to plan preventive measures to reduce the risk of failures. This way, industries can undergo continuous improvement in operations and systems.
Customer Satisfaction
Besides all, fault analysis is the best way for customer satisfaction that industries must follow. This process makes sure to provide super quality and reliable services.
Simply put, fault analysis is the best process that many industries use. This way, industries can improve efficiency, decrease costs, and increase reliability and performance. Also, this process allows industries to address issues and their solutions.
Conclusion:
A compact digger is a versatile and useful machine. But most of the time, this machine may undergo issues. It does not mean your machine is now useless. Not at all. You can use the machine, but make sure to find the right solution to solve issues.
The best way to keep the machine in good condition is regular maintenance. Make sure to check the oil level and inspect other parts. This way, you can protect your machines from the above-mentioned issues. But if the issue is more. It is better to consult the technician and Contact Us to find a solution!
